Robert M Anstey, 47236 State St, Albion, NY 14411

2022018, Jun 9, 2022

Feb 22, 2022

17/677642

- Williamsville NY, US
Kevin Tanzil - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/66
H01M 4/62
H01M 4/38
H01M 4/131
H01M 4/04
H01M 10/0525
H01M 4/1391
H01M 4/134
H01M 4/1395

An anode for a lithium-based energy storage device such as a lithium-ion battery is disclosed. The anode includes an electrically conductive current collector comprising an electrically conductive layer and a transition metal oxide layer overlaying the electrically conductive layer. The anode may include a continuous porous lithium storage layer provided over the transition metal oxide layer. The continuous porous lithium storage layer may include at least 40 atomic % silicon. A method of making the anode may include providing an electrically conductive current collector having an electrically conductive layer and a transition metal oxide layer provided over the electrically conductive layer. The transition metal oxide layer may have an average thickness of at least 0.05 μm. A continuous porous lithium storage layer is deposited over the transition metal oxide layer by PECVD.

2023006, Mar 2, 2023

Oct 19, 2022

17/969010

- Williamsville NY, US
Kevin Tanzil - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US
Isaac N. Lund - Salinas CA, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/62
H01M 10/0525
H01M 4/66
H01M 4/38
H01G 11/68
H01G 11/26
H01G 11/46
H01M 4/134
H01M 4/04
H01M 4/133
H01M 4/136
H01M 4/485
H01M 4/58
H01M 4/64
H01M 4/525

A prelithiated anode may include a current collector may include a metal oxide layer. Prelithiated anodes may in addition include a lithiated storage layer overlaying the metal oxide layer. The lithiated storage layer may be formed by incorporating lithium into a continuous porous lithium storage layer may include at least 80 atomic % silicon. The lithiated storage layer may include less than 1% by weight of carbon-based binders. The lithiated storage layer may further include lithium in a range of 1% to 90% of a theoretical lithium storage capacity of the continuous porous lithium storage layer. Batteries may include the prelithiated anode.

2023005, Feb 16, 2023

Oct 27, 2022

17/975196

- Williamsville NY, US
John C. Brewer - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/36
H01G 11/70
H01G 11/68
H01G 11/26
H01G 11/36
H01M 10/0525
H01M 4/66
H01M 4/38
H01M 4/58
H01M 4/134
H01M 4/04

A lithium-ion battery may include a cathode, an anode, and a polymer electrolyte. The anode may include a current collector. The current collector may include a metal oxide layer provided in a first pattern overlaying a metal layer. The anode may also include a patterned lithium storage structure. The patterned lithium storage structure may include a continuous porous lithium storage layer overlaying at least a portion of the first pattern of metal oxide. These and other lithium-ion batteries are described.

2021024, Aug 5, 2021

Apr 22, 2021

17/237217

- Williamsville NY, US
John C. Brewer - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/36
H01G 11/70
H01G 11/68
H01G 11/26
H01G 11/36
H01M 10/0525
H01M 4/66
H01M 4/38
H01M 4/58
H01M 4/134

An anode for an energy storage device includes a current collector having a metal layer; and a metal oxide layer provided in a first pattern overlaying the metal layer. The anode further includes a patterned lithium storage structure having a continuous porous lithium storage layer selectively overlaying at least a portion of the first pattern of metal oxide. A method of making an anode for use in an energy storage device includes providing a current collector having a metal layer and a metal oxide layer provided in a first pattern overlaying the metal layer. A continuous porous lithium storage layer is selectively formed by chemical vapor deposition by exposing the current collector to at least one lithium storage material precursor gas.

2021011, Apr 22, 2021

Dec 2, 2020

17/109872

- Williamsville NY, US
Kevin Tanzil - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/66
H01M 4/62
H01M 4/38
H01M 4/131
H01M 4/04
H01M 10/0525
H01M 4/1391
H01M 4/134
H01M 4/1395

An anode for a lithium-based energy storage device such as a lithium-ion battery is disclosed. The anode includes an electrically conductive current collector comprising an electrically conductive layer and a transition metal oxide layer overlaying the electrically conductive layer. The anode may include a continuous porous lithium storage layer provided over the transition metal oxide layer. The continuous porous lithium storage layer may include at least 40 atomic % silicon. A method of making the anode may include providing an electrically conductive current collector having an electrically conductive layer and a transition metal oxide layer provided over the electrically conductive layer. The transition metal oxide layer may have an average thickness of at least 0.05 μm. A continuous porous lithium storage layer is deposited over the transition metal oxide layer by PECVD.

2021005, Feb 18, 2021

Aug 12, 2020

16/991613

- Williamsville NY, US
Kevin Tanzil - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US
Isaac N. Lund - Salinas CA, US
Kyle P. Povlock - Fairport NY, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/04
H01M 10/0525
H01M 4/66
H01M 4/38
H01M 4/525

A method of making an anode for use in an energy storage device includes providing a current collector having an electrically conductive layer and a metal oxide layer overlaying over the electrically conductive layer. The metal oxide layer has an average thickness of at least 0.01 μm. A continuous porous lithium storage layer is deposited onto the metal oxide layer by a CVD process. The anode is thermally treated after deposition of the continuous porous lithium storage layer is complete and prior to battery assembly. The thermal treatment includes heating the anode to a temperature in a range of 100 C. to 600 C. for a time period in a range of 0.1 min to 120 min. The anode may be incorporated into a lithium ion battery along with a cathode. The cathode may include sulfur or selenium and the anode may be prelithiated.

2021005, Feb 18, 2021

Aug 12, 2020

16/991626

- Williamsville NY, US
Kevin Tanzil - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US
Isaac N. Lund - Salinas CA, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/38
H01M 10/0525
H01M 4/64
H01M 4/04
H01M 4/58
H01M 4/485
H01M 4/136
H01M 4/133

A method of making a prelithiated anode for use in a lithium-ion battery includes providing a current collector having an electrically conductive layer and a metal oxide layer overlaying the electrically conductive layer. The metal oxide layer has an average thickness of at least 0.01 μm. A continuous porous lithium storage layer is deposited onto the metal oxide layer by a CVD process. Lithium is incorporated into the continuous porous lithium storage layer to form a lithiated storage layer prior to a first electrochemical cycle when the anode is assembled into the battery. The anode may be incorporated into a lithium ion battery along with a cathode. The cathode may include sulfur or selenium and the anode may be prelithiated.

2021005, Feb 18, 2021

Aug 12, 2020

16/991623

- Williamsville NY, US
Kevin Tanzil - Rochester NY, US
Paul D. Garman - Pittsford NY, US
Robert G. Anstey - Tonawanda NY, US

Graphenix Development, Inc. - Williamsville NY

H01M 4/62
H01M 10/0525
H01M 4/66
H01M 4/38
H01M 4/134
H01G 11/68
H01G 11/26
H01G 11/46

An anode for an energy storage device includes a current collector having a metal oxide layer. A continuous porous lithium storage layer overlays the metal oxide layer, and a first supplemental layer overlays the continuous porous lithium storage layer. The first supplemental layer includes silicon nitride, silicon dioxide, or silicon oxynitride. The anode may further include a second supplemental layer overlaying the first supplemental layer. The second supplemental layer has a composition different from the first supplemental layer and may include silicon dioxide, silicon nitride, silicon oxynitride, or a metal compound.